Metals & Manufacturing
Metals & Manufacturing
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Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.
Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.
The metals and manufacturing sector faces extreme temperatures, heavy loads, continuous production, and tight tolerances. Small geometric deviations, worn components, or undocumented modifications can cause production losses, quality issues, and unplanned shutdowns.
As a leader in advanced engineering solutions for metals, SixD has extensive experience working in operating plants, developing specialized procedures, tools, and methodologies for high-intensity operations. With over 500 completed projects, our solutions are proven in quality and scale.
SixD leverages domain expertise and digital intelligence to deliver reliable, consistent results throughout the metals and manufacturing lifecycle.
The metals and manufacturing sector faces extreme temperatures, heavy loads, continuous production, and tight tolerances. Small geometric deviations, worn components, or undocumented modifications can cause production losses, quality issues, and unplanned shutdowns.
As a leader in advanced engineering solutions for metals, SixD has extensive experience working in operating plants, developing specialized procedures, tools, and methodologies for high-intensity operations. With over 500 completed projects, our solutions are proven in quality and scale.
SixD leverages domain expertise and digital intelligence to deliver reliable, consistent results throughout the metals and manufacturing lifecycle.
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Controlled Industrial Reality
The metals and manufacturing sector faces extreme temperatures, heavy loads, continuous production, and tight tolerances. Small geometric deviations, worn components, or undocumented modifications can cause production losses, quality issues, and unplanned shutdowns.
As a leader in advanced engineering solutions for metals, SixD has extensive experience working in operating plants, developing specialized procedures, tools, and methodologies for high-intensity operations. With over 500 completed projects, our solutions are proven in quality and scale.
SixD leverages domain expertise and digital intelligence to deliver reliable, consistent results throughout the metals and manufacturing lifecycle.
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Resolving Critical Bottlenecks Across
Resolving Critical Bottlenecks Across
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Iron & Steel
Extreme temperatures, alignment drift, and brownfield constraints disrupt throughput and quality. SixD provides precision dimension engineering, Digital Profile Mapping (DPM), as-built digitization, and shutdown engineering to stabilize processes, reduce downtime, and support digitally optimized, high-output steel operations.
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Non-Ferrous Metals
Geometric inaccuracies, wear-induced distortions, and limited spares availability impact yield. SixD uses high-accuracy 3D measurement, reverse engineering, and manufacturing-ready redesign to restore accuracy, extend component life, and support efficient, future-ready aluminum and copper operations.
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Mining & Mineral Processing
Equipment misalignment, undocumented modifications, and integration gaps reduce recovery rates. SixD provides as-built engineering, precision alignment, and digital asset intelligence to improve plant reliability, optimize material flow, and enable data-driven, sustainable mining operations.
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Heavy Manufacturing
Tolerance stack-ups, complex assemblies, and rework slow production cycles. SixD offers micron-level 3D measurement, specialized alignment, reverse engineering, and digital twins to accelerate execution, improve quality, and support manufacturing systems ready for Industry 5.0.
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Trusted by Innovators Industry Leaders
How SixD Adds Value to Metals & Manufacturing Assets
How SixD Adds Value to Metals & Manufacturing Assets
How SixD Adds Value to Metals & Manufacturing Assets
Engineering Control for High-Load, High-Temperature Facilities
SixD offers dimension engineering, precision alignment, and as-built digitization for furnaces, casters, rolling mills, kilns, heavy machinery, and process equipment. These services ensure geometric integrity in both greenfield and brownfield plants.
Engineering Control for High-Load, High-Temperature Facilities
SixD offers dimension engineering, precision alignment, and as-built digitization for furnaces, casters, rolling mills, kilns, heavy machinery, and process equipment. These services ensure geometric integrity in both greenfield and brownfield plants.
Engineering Control for High-Load, High-Temperature Facilities
SixD offers dimension engineering, precision alignment, and as-built digitization for furnaces, casters, rolling mills, kilns, heavy machinery, and process equipment. These services ensure geometric integrity in both greenfield and brownfield plants.
FEED–EPC Validation & Constructability Assurance
We validate FEED and EPC designs against actual plant conditions, identifying fit-up risks, interface mismatches, and constructability gaps early. This reduces rework, delays, and uncertainty during installation and revamps.
FEED–EPC Validation & Constructability Assurance
We validate FEED and EPC designs against actual plant conditions, identifying fit-up risks, interface mismatches, and constructability gaps early. This reduces rework, delays, and uncertainty during installation and revamps.
FEED–EPC Validation & Constructability Assurance
We validate FEED and EPC designs against actual plant conditions, identifying fit-up risks, interface mismatches, and constructability gaps early. This reduces rework, delays, and uncertainty during installation and revamps.
First-Mover Expertise & Proven Methodologies
As an early adopter of metals engineering digitization, SixD has developed specialized procedures, proprietary tools, and workflows tailored to steel, non-ferrous, and heavy manufacturing. These have been refined through over 500 successful projects.
First-Mover Expertise & Proven Methodologies
As an early adopter of metals engineering digitization, SixD has developed specialized procedures, proprietary tools, and workflows tailored to steel, non-ferrous, and heavy manufacturing. These have been refined through over 500 successful projects.
First-Mover Expertise & Proven Methodologies
As an early adopter of metals engineering digitization, SixD has developed specialized procedures, proprietary tools, and workflows tailored to steel, non-ferrous, and heavy manufacturing. These have been refined through over 500 successful projects.
Reverse Engineering & Critical Item Support
SixD delivers reverse engineering, specialized redesign, and manufacturing-ready documentation for worn, obsolete, or critical components. Our support for critical item development and supply enables faster recovery, reliable fit and function, and sustained production.
Reverse Engineering & Critical Item Support
SixD delivers reverse engineering, specialized redesign, and manufacturing-ready documentation for worn, obsolete, or critical components. Our support for critical item development and supply enables faster recovery, reliable fit and function, and sustained production.
Reverse Engineering & Critical Item Support
SixD delivers reverse engineering, specialized redesign, and manufacturing-ready documentation for worn, obsolete, or critical components. Our support for critical item development and supply enables faster recovery, reliable fit and function, and sustained production.
Digital Transformation & Industry 5.0 Enablement
We convert physical plants into digital ecosystems using as-built models, digital twins, and lifecycle data. This enables smart maintenance, predictive insights, sustainability, and long-term asset optimization.
Digital Transformation & Industry 5.0 Enablement
We convert physical plants into digital ecosystems using as-built models, digital twins, and lifecycle data. This enables smart maintenance, predictive insights, sustainability, and long-term asset optimization.
Digital Transformation & Industry 5.0 Enablement
We convert physical plants into digital ecosystems using as-built models, digital twins, and lifecycle data. This enables smart maintenance, predictive insights, sustainability, and long-term asset optimization.
Trusted by Innovators Industry Leaders
Trusted by Innovators Industry Leaders
Trusted by Innovators Industry Leaders
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Value Delivered to Metals Sector
Value Delivered to Metals Sector
Value Delivered to Metals Sector
SixD delivers engineering precision, industry experience, and digital intelligence to metals and manufacturing, supporting productivity today and enabling more resilient plants for the future.
Reduced Downtime
SixD helps minimize unplanned downtime and production losses through accurate engineering data, validated alignment, and disciplined execution.
Reduced Downtime
SixD helps minimize unplanned downtime and production losses through accurate engineering data, validated alignment, and disciplined execution.
Fit-Up Accuracy
Improved fit-up, alignment, and process reliability ensure smooth commissioning, stable operations, and reduced rework across installations.
Fit-Up Accuracy
Improved fit-up, alignment, and process reliability ensure smooth commissioning, stable operations, and reduced rework across installations.
Fit-Up Accuracy
Improved fit-up, alignment, and process reliability ensure smooth commissioning, stable operations, and reduced rework across installations.
Faster Execution
Revamps, expansions, and shutdown programs are executed faster with clear planning, verified site data, and coordinated workflows.
Faster Execution
Revamps, expansions, and shutdown programs are executed faster with clear planning, verified site data, and coordinated workflows.
Proven Delivery
Engineering outcomes are backed by experience from 500+ executed projects across complex industrial environments.
Proven Delivery
Engineering outcomes are backed by experience from 500+ executed projects across complex industrial environments.
Critical Redesign
Reliable redesign and supply support for critical components help overcome obsolescence and supply-chain challenges.
Critical Redesign
Reliable redesign and supply support for critical components help overcome obsolescence and supply-chain challenges.
Digital Records
Accurate, auditable digital asset records provide a trusted foundation for maintenance, compliance, and lifecycle management.
Digital Records
Accurate, auditable digital asset records provide a trusted foundation for maintenance, compliance, and lifecycle management.
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Connect with us
India
Six D Engineering Solutions Pvt Ltd
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, INDIA
Middle East
Six D Engineering Solutions FZC
B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
(07)
Connect with us
India
Six D Engineering Solutions Pvt Ltd
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, INDIA
Middle East
Six D Engineering Solutions FZC
B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
(07)
Connect with us
India
Six D Engineering Solutions Pvt Ltd
A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, INDIA
Middle East
Six D Engineering Solutions FZC
B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates
Take the Next Step Toward Engineering Excellence.
From 3D scanning to ongoing asset management - We deliver end-to-end solutions that reduce costs and improve operational efficiency
Contact Us
+91 84481 79046
+971 58556 6837
info@sixdengineering.com
Connect
01
Services
© 2026 SixD Engineering. All rights reserved
Take the Next Step Toward Engineering Excellence.
From 3D scanning to ongoing asset management - We deliver end-to-end solutions that reduce costs and improve operational efficiency
01
Services
Contact Us
+91 84481 79046
+971 58556 6837
info@sixdengineering.com
Connect
© 2026 SixD Engineering. All rights reserved
Take the Next Step Toward Engineering Excellence.
From 3D scanning to ongoing asset management - We deliver end-to-end solutions that reduce costs and improve operational efficiency
01
Services
Contact Us
+91 84481 79046
+971 58556 6837
info@sixdengineering.com
Connect
© 2026 SixD Engineering. All rights reserved