Digital Profile Mapping and Services – SixD Engineering
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3D MAPPING • REAL TIME • GUIDANCE ASSISTANCE • ANALYSIS

Digital Profile Mapping

Overview

Our developed Digital Profile Mapping (DPM) is used to analyze turbine in-process important activities with real-time guided results to make better and faster decisions. DPM saves productive days of total schedule of the turbine overhauling and at the same time accurate results. Also, conventional methods like blue ink check, frequent bolt tightening and loosening, unguided scrapping, pot leveling etc. are eliminated and frequent handling of the heavy components is highly reduced.

  • TURBINE ALIGNMENT & SETTING
  • TG DECK MONITORING
  • CATENARY MEASUREMENTS READINGS
  • COUPLING FACE RUNOUT & CORRECTIONS
  • ROTORS AXIAL RUNOUT
  • COUPLING FACE MATCHING
  • CASING PARTING PLANE MATCHING
  • DIAPHRAGM CANTERING
  • LP ROTOR & CASING BLADES INSPECTION
  • OVALITY MAPPING
  • ID FAN ALIGNMENT

By the Catenary Mapping, the design deviations can be analyzed and problems like Shaft or bearing Vibrations or temperature rise in Babbitt metal can be controlled. We also know that during the first few years of operations of the unit, the possibility of the disturbance of catenary is much more due to the settlement of the foundation frame. So to achieve the best alignment of rotors and loading on the bearings, Catenary becomes a very important factor. Catenary Measurement by our procedure takes approx. 2-3 hours and can be squeezed into any available time slot within 24 hours. During this activity, there is NO WAITING TIME required as in conventional procedures due to controlled temperature, environment, air pressure stability

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3D MAPPING & AS-IS SPECIAL ASSISTANCE

SixD is providing specialized assistance by 3D Mapping for As-is & As-Built Details which supports in finalize the layout of FGD and surrounding existing area. Our 3D model created by this methodology is within ±2mm to ±3mm accuracy. The provided model will be used for extracting As-Built Layout drawings to get help in simulations, changes/modifications for fitting FGD plant in existing plant defined area. All the required layout 2D drawings can be extracted from this model as- and- when required for review and finalizing the layout of FGD plant and the existing plant facilities.

FINALIZING LAYOUT FOR FGD INSTALLATION

BOILER LAYOUT FOR RETROFITTING SCR/SNCR UNITS

OLD STRUCTURE RE-ASSESSMENTS & STABILITY CHECKS

PIPING RLA STUDIES

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Our worldwide presence ensures the timeliness, cost efficiency and compliance adherence required to ensure your production timelines are met.

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Our Recent Projects

Digital Profile Mapping
NTPC Dadri (500MW Unit 5 & 6, 210 MW Unit 2)
NTPC Sipat (660 MW Unit 1,2,&3)
NTPC-Korba(210 MW Unit 2)
NTPC-Ramagundam (500MW), RELIANCE Sasan (660MW Chines Unit), TATAPOWER-Jamshedpur,
JSW-Ratnagiri (660MW), ACB INDIA-SPECTRUM(50MW Unit-I)
NTECL Vallur (500 MW Unit-3)
TAQA & NLC- GE POWER
SEMBCORP NELLORE (660MW)
UPRVUNL & GE POWER (250MW Unit-6)
As-Built 3D Mapping
Our recent projects are GE-POWER & GE-NTPC KOLAGHAT THERMAL POWER STATION-Power Plant ,
GE-POWER SANJAY GANDHI THERMAL POWER STATION-BIRSINGHPUR ,
MAHAGENCO-BHUSAWAL, TIRORI & CHANDRAPUR

Our Clients