Services

Industries

Company

Design Development & Supply

(01)

Most operating plants rely on hundreds of production-critical components with no accessible engineering data, often due to OEM discontinuation, high costs, lack of commercial support, or modifications beyond original specifications. The true cost is not the part itself, but the resulting downtime, rework, safety risks from under-engineered copies, and missing asset records that lead to future failures.

Turning obsolete components into ready-to-install parts

Design For Manufacturing, turning obsolete components into ready-to-install parts.

We convert components lacking usable OEM drawings into fully validated 3D models, manufacturing-ready 2D drawings, and ready-to-install parts through comprehensive reverse engineering and design optimization (DFM/DfSC). Each part is engineered to match the original in form, fit, function, and lifecycle reliability. This approach eliminates downtime, reduces risk, and ensures first-time-right performance.

SixD delivers Design Development through an eight-stage controlled workflow, proven across more than 400 critical and heavy-critical jobs. Each project passes through the same stages: Intake & Criticality, Knowledge of Work & Area, Sketching, Dimensioning, Drafting, Technical Criteria (GD&T, Notes, Heat Treatment), Item & Standard Selection, and Cost & Asset Control, with final technical sign-off before release.

Delivering Measurable Impact

Total Clients

0+

Years of experience in Reverse Engineering

0+

Projects Completed

0+

Industries

Sectors We Serve

(04)

1

cars parked on the side of the road in the city

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

2

cars parked on the side of the road in the city

Power & Energy

The power industry forms the backbone of modern infrastructure, ensuring homes, industries, and economies run seamlessly. From conventional thermal and hydro plants to emerging renewable energy systems, the sector is undergoing a rapid transformation driven by efficiency & sustainability.

3

cars parked on the side of the road in the city

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

4

high-angle photo of road with vehicles

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

5

cars parked on the side of the road in the city

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.

Trusted Across Every Project Phase

Capture & Understand Reality

We begin with a comprehensive reverse engineering assessment of the physical component through detailed sketching, dimensional verification, and advanced 3D data capture. This process includes precise scanning, material and condition analysis, along with assembly and tolerance mapping to establish an accurate engineering baseline for further design and manufacturing activities.

Develop & Engineer the Solution

Precision Manufacturing & Supply

Supply & Deliver with Confidence

Core Strength

Data Capture & Engineering Study

We precisely capture complex geometries using industrial 3D laser scanning and portable CMMs to achieve true-to-form digital replication.

High-precision 3D scanning (laser / metrology systems)

Material of Construction (MOC) identification

Hardness, treatments, coatings

Welding & joint configuration

Assembly mapping & tolerance analysis

The approach ensured non-destructive inspection with high accuracy and reliable site-based validation.

Snow-covered mountain peak under a clear blue sky

Design Development

We create manufacturing-ready 3D CAD models and 2D drawings aligned with machining, casting, forging, and fabrication processes.

3D CAD models + 2D engineering drawings

GD&T, tolerance stack-up

Design for Manufacturing (DFM)

Design for Supply Chain (DfSC)

The deliverables included manufacturing, fabrication, machining, and assembly sequence drawings.

Blurry cityscape with tall buildings at night.

Manufacturing & Supply

We conduct engineering-led material analysis and specification matching to ensure operational performance and regulatory compliance.

Machining, fabrication, casting

Assembly & integration

QAP development & inspection

Testing & validation

Packaging & global logistics

Metal springs are stacked in a warehouse.

Why Choose SixD
for Reverse Engineering ?

Proven Expertise

Our team specializes in capturing and reproducing even the most challenging geometrical details, from intricate castings to large industrial assemblies, with precision.

State-of-the-Art Technology

We use advanced 3D measurement technologies to deliver micron-level accurate digital replicas, ensuring no detail is missed.

End-to-End Solution

We integrate material specifications, fits, tolerances, and treatments to provide complete manufacturing-ready documentation.

Strict Quality & Compliance Standards

All deliverables align with international quality standards, QAPs, and inspection requirements, ensuring error-free manufacturing and long-term operational reliability.

Optimised, Seamless Execution

Our structured workflows ensure cost-effective, smooth execution with minimal engineering iterations, whether addressing obsolete spares, damaged components, or performance upgrades.

On Time Operations

Our digital-first approach enables faster turnaround for critical and obsolete spares, reducing downtime, lifecycle costs, and supply risk while maintaining engineering and quality integrity.

Trusted Across Every Project Phase

New Installation

Revamping (R&M) services focus on upgrading, modifying, or modernizing existing facilities while maintaining strict dimensional accuracy.

Revamping

Maintenance & Shutdown

Retro Fitting

Why Choose SixD for Reverse Engineering?

Proven Expertise

Our team specializes in capturing and reproducing even the most challenging geometrical details, from intricate castings to large industrial assemblies, with precision.

State-of-the-Art Technology

We use advanced 3D measurement technologies to deliver micron-level accurate digital replicas, ensuring no detail is missed.

End-to-End Solution

We integrate material specifications, fits, tolerances, and treatments to provide complete manufacturing-ready documentation.

Strict Quality & Compliance Standards

All deliverables align with international quality standards, QAPs, and inspection requirements, ensuring error-free manufacturing and long-term operational reliability.

Optimised, Seamless Execution

Our structured workflows ensure cost-effective, smooth execution with minimal engineering iterations, whether addressing obsolete spares, damaged components, or performance upgrades.

Speed That Protects Operations

Our digital-first approach enables faster turnaround for critical and obsolete spares, reducing downtime, lifecycle costs, and supply risk while maintaining engineering and quality integrity.

Obsolescence Engineering

Our solutions support OEM-discontinued components, legacy equipment recovery, and accurate spare part recreation to ensure continued operational reliability and reduced dependency on original manufacturers.

Brownfield Retrofit Engineering

Our solutions ensure seamless integration with existing plants through accurate tie-in validation and upgrade-compatible designs that support efficient expansion and modernization activities.

Critical Spares Development

Our services provide emergency breakdown support through fast-track manufacturing of high-precision components, helping minimize downtime and restore operations quickly and reliably.

Heavy Engineering Components

Our engineering capabilities cover rolling mills, turbines, pumps, structural and mechanical assemblies, as well as skid-mounted and modular systems for complex industrial applications.

Our Work in Action

Connect with us

India

Six D Engineering Solutions Pvt Ltd

A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, INDIA

Middle East

Six D Engineering Solutions FZC

B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates

By submitting I agree with the privacy policy

black and orange power tool

Take the Next Step Toward Engineering Excellence.

From 3D scanning to ongoing asset management - We deliver end-to-end solutions that reduce costs and improve operational efficiency

Contact Us

+91 84481 79046

+971 58556 6837

info@sixdengineering.com

Connect

© 2026 SixD Engineering. All rights reserved

Our Specialisation

3D Scanning

• 3D scanning records the exact physical form of legacy or worn components to enable precise digital reconstruction

• High-resolution point clouds allow engineers to quickly generate CAD models without manual measurement or guesswork

• Supports Obsolete or OEM-Unavailable Parts

• Scanned data preserves true dimensions, tolerances, and wear patterns

Provides accurate inspection of geometrical parameters such as flatness, verticality, concentricity, and cylindricity

3D CAD Modelling

• Accurate CAD models of spare parts

• Seamless reproduction and manufacturing

Provides accurate inspection of geometrical parameters such as flatness, verticality, concentricity, and cylindricity

Manufacturing-Ready Drawings

• Precise manufacturing and fabrication drawings from scanned models

• Components reproduced with high accuracy and efficiency

Provides accurate inspection of geometrical parameters such as flatness, verticality, concentricity, and cylindricity

QA Plans & Manufacturing Readiness

We provide structured inspection plans and QA documentation to ensure consistent quality during manufacturing and acceptance.

Ensures manufacturability and compliance before production release

Delivers auditable, engineering-grade QA records

Defined inspection checkpoints, tolerances, and acceptance criteria

2D/3D Inspection

• 2D and 3D inspection comparisons

• Design accuracy and quality assurance

• Error-free production

Provides accurate inspection of geometrical parameters such as flatness, verticality, concentricity, and cylindricity

Rapid Spare Development & Supply Enablement

We use accelerated engineering workflows to enable faster spare readiness through qualified manufacturing ecosystems.

Supports local and global manufacturing execution

Enhances asset availability and lifecycle continuity

Reduced lead times and production delays

GA & Detailed Drawings Development

• Detailed manufacturing drawings

• Supplying the required spare parts directly to client facilities

Provides accurate inspection of geometrical parameters such as flatness, verticality, concentricity, and cylindricity

Sectors We Serve

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

Power & Energy

Precision, reliability, and lifecycle efficiency are critical in Thermal, Combined Cycle, Hydro and Pump Storage, Nuclear, Renewable Energy, and Energy Storage plants. SixD provides engineering-led digital solutions such as as-built digitization, dimension engineering, owner’s engineering, reverse engineering, Digital Profile Mapping (DPM), and digital twin enablement to support safe execution, optimal performance, and long-term asset integrity.

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.

Sectors We Serve

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

Power & Energy

Precision, reliability, and lifecycle efficiency are critical in Thermal, Combined Cycle, Hydro and Pump Storage, Nuclear, Renewable Energy, and Energy Storage plants. SixD provides engineering-led digital solutions such as as-built digitization, dimension engineering, owner’s engineering, reverse engineering, Digital Profile Mapping (DPM), and digital twin enablement to support safe execution, optimal performance, and long-term asset integrity.

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.

Design Development & Supply

(01)

Most operating plants rely on hundreds of production-critical components with no accessible engineering data, often due to OEM discontinuation, high costs, lack of commercial support, or modifications beyond original specifications. The true cost is not the part itself, but the resulting downtime, rework, safety risks from under-engineered copies, and missing asset records that lead to future failures.

Turning obsolete components into ready-to-install parts

Design For Manufacturing, turning obsolete components into ready-to-install parts.

We convert components lacking usable OEM drawings into fully validated 3D models, manufacturing-ready 2D drawings, and ready-to-install parts through comprehensive reverse engineering and design optimization (DFM/DfSC). Each part is engineered to match the original in form, fit, function, and lifecycle reliability. This approach eliminates downtime, reduces risk, and ensures first-time-right performance.

SixD delivers Design Development through an eight-stage controlled workflow, proven across more than 400 critical and heavy-critical jobs. Each project passes through the same stages: Intake & Criticality, Knowledge of Work & Area, Sketching, Dimensioning, Drafting, Technical Criteria (GD&T, Notes, Heat Treatment), Item & Standard Selection, and Cost & Asset Control, with final technical sign-off before release.

Delivering Measurable Impact

Total Clients

0+

Years of experience in Reverse Engineering

0+

Projects Completed

0+

Industries

Sectors We Serve

(04)

1

cars parked on the side of the road in the city

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

2

cars parked on the side of the road in the city

Power & Energy

The power industry forms the backbone of modern infrastructure, ensuring homes, industries, and economies run seamlessly. From conventional thermal and hydro plants to emerging renewable energy systems, the sector is undergoing a rapid transformation driven by efficiency & sustainability.

3

cars parked on the side of the road in the city

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

4

high-angle photo of road with vehicles

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

5

cars parked on the side of the road in the city

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.

Trusted Across Every Project Phase

Capture & Understand Reality

We begin with a comprehensive reverse engineering assessment of the physical component through detailed sketching, dimensional verification, and advanced 3D data capture. This process includes precise scanning, material and condition analysis, along with assembly and tolerance mapping to establish an accurate engineering baseline for further design and manufacturing activities.

Develop & Engineer the Solution

Precision Manufacturing & Supply

Supply & Deliver with Confidence

Core Strength

Data Capture & Engineering Study

We precisely capture complex geometries using industrial 3D laser scanning and portable CMMs to achieve true-to-form digital replication.

High-precision 3D scanning (laser / metrology systems)

Material of Construction (MOC) identification

Hardness, treatments, coatings

Welding & joint configuration

Assembly mapping & tolerance analysis

The approach ensured non-destructive inspection with high accuracy and reliable site-based validation.

Snow-covered mountain peak under a clear blue sky

Design Development

We create manufacturing-ready 3D CAD models and 2D drawings aligned with machining, casting, forging, and fabrication processes.

3D CAD models + 2D engineering drawings

GD&T, tolerance stack-up

Design for Manufacturing (DFM)

Design for Supply Chain (DfSC)

The deliverables included manufacturing, fabrication, machining, and assembly sequence drawings.

Blurry cityscape with tall buildings at night.

Manufacturing & Supply

We conduct engineering-led material analysis and specification matching to ensure operational performance and regulatory compliance.

Machining, fabrication, casting

Assembly & integration

QAP development & inspection

Testing & validation

Packaging & global logistics

Metal springs are stacked in a warehouse.

Why Choose SixD
for Reverse Engineering ?

Proven Expertise

Our team specializes in capturing and reproducing even the most challenging geometrical details, from intricate castings to large industrial assemblies, with precision.

State-of-the-Art Technology

We use advanced 3D measurement technologies to deliver micron-level accurate digital replicas, ensuring no detail is missed.

End-to-End Solution

We integrate material specifications, fits, tolerances, and treatments to provide complete manufacturing-ready documentation.

Strict Quality & Compliance Standards

All deliverables align with international quality standards, QAPs, and inspection requirements, ensuring error-free manufacturing and long-term operational reliability.

Optimised, Seamless Execution

Our structured workflows ensure cost-effective, smooth execution with minimal engineering iterations, whether addressing obsolete spares, damaged components, or performance upgrades.

On Time Operations

Our digital-first approach enables faster turnaround for critical and obsolete spares, reducing downtime, lifecycle costs, and supply risk while maintaining engineering and quality integrity.

Trusted Across Scenarios

Capture & Understand Reality

We begin with a comprehensive reverse engineering assessment of the physical component through detailed sketching, dimensional verification, and advanced 3D data capture. This process includes precise scanning, material and condition analysis, along with assembly and tolerance mapping to establish an accurate engineering baseline for further design and manufacturing activities.

Develop & Engineer the Solution

Precision Manufacturing & Supply

Supply & Deliver with Confidence

Why Choose SixD for Reverse Engineering?

Proven Expertise

Our team specializes in capturing and reproducing even the most challenging geometrical details, from intricate castings to large industrial assemblies, with precision.

State-of-the-Art Technology

We use advanced 3D measurement technologies to deliver micron-level accurate digital replicas, ensuring no detail is missed.

End-to-End Solution

We integrate material specifications, fits, tolerances, and treatments to provide complete manufacturing-ready documentation.

Strict Quality & Compliance Standards

All deliverables align with international quality standards, QAPs, and inspection requirements, ensuring error-free manufacturing and long-term operational reliability.

Optimised, Seamless Execution

Our structured workflows ensure cost-effective, smooth execution with minimal engineering iterations, whether addressing obsolete spares, damaged components, or performance upgrades.

Speed That Protects Operations

Our digital-first approach enables faster turnaround for critical and obsolete spares, reducing downtime, lifecycle costs, and supply risk while maintaining engineering and quality integrity.

Obsolescence Engineering

Our solutions support OEM-discontinued components, legacy equipment recovery, and accurate spare part recreation to ensure continued operational reliability and reduced dependency on original manufacturers.

Brownfield Retrofit Engineering

Our solutions ensure seamless integration with existing plants through accurate tie-in validation and upgrade-compatible designs that support efficient expansion and modernization activities.

Critical Spares Development

Our services provide emergency breakdown support through fast-track manufacturing of high-precision components, helping minimize downtime and restore operations quickly and reliably.

Heavy Engineering Components

Our engineering capabilities cover rolling mills, turbines, pumps, structural and mechanical assemblies, as well as skid-mounted and modular systems for complex industrial applications.

Our Work in Action

Connect with us

India

Six D Engineering Solutions Pvt Ltd

A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, INDIA

Middle East

Six D Engineering Solutions FZC

B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates

By submitting I agree with the privacy policy

black and orange power tool

Take the Next Step Toward Engineering Excellence.

From 3D scanning to ongoing asset management - We deliver end-to-end solutions that reduce costs and improve operational efficiency

© 2026 SixD Engineering. All rights reserved

Core Strength

Data Capture & Engineering Study

We precisely capture complex geometries using industrial 3D laser scanning and portable CMMs to achieve true-to-form digital replication.

Material of Construction (MOC) identification

Hardness, treatments, coatings

Welding & joint configuration

Assembly mapping & tolerance analysis

The approach ensured non-destructive inspection with high accuracy and reliable site-based validation.

High-precision 3D scanning (laser / metrology systems)

Design Development

We create manufacturing-ready 3D CAD models and 2D drawings aligned with machining, casting, forging, and fabrication processes.

GD&T, tolerance stack-up

Design for Manufacturing (DFM)

Design for Supply Chain (DfSC)

The deliverables included manufacturing, fabrication, machining, and assembly sequence drawings.

3D CAD models + 2D engineering drawings

Metal springs are stacked in a warehouse.

Manufacturing & Supply

We conduct engineering-led material analysis and specification matching to ensure operational performance and regulatory compliance.

Assembly & integration

QAP development & inspection

Testing & validation

Packaging & global logistics

Machining, fabrication, casting

QA Plans & Manufacturing Readiness

We provide structured inspection plans and QA documentation to ensure consistent quality during manufacturing and acceptance.

Ensures manufacturability and compliance before production release

Delivers auditable, engineering-grade QA records

Defined inspection checkpoints, tolerances, and acceptance criteria

Rapid Spare Development & Supply Enablement

We use accelerated engineering workflows to enable faster spare readiness through qualified manufacturing ecosystems.

Supports local and global manufacturing execution

Enhances asset availability and lifecycle continuity

Reduced lead times and production delays

Rapid Spare Development & Supply Enablement

We use accelerated engineering workflows to enable faster spare readiness through qualified manufacturing ecosystems.

Supports local and global manufacturing execution

Enhances asset availability and lifecycle continuity

Reduced lead times and production delays

GA & Detailed Drawings Development

GA drawings defining interfaces, orientations, and assembly logic for replacement and retrofit

Detailed drawings with GD&T supporting accurate machining, casting, forging, and fabrication

Ensures fit, function, and interchangeability, reducing rework and shop-floor clarifications

Manufacturing-ready GA and detailed engineering drawings derived from verified digital models

Sectors We Serve

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

Power & Energy

Precision, reliability, and lifecycle efficiency are critical in Thermal, Combined Cycle, Hydro and Pump Storage, Nuclear, Renewable Energy, and Energy Storage plants. SixD provides engineering-led digital solutions such as as-built digitization, dimension engineering, owner’s engineering, reverse engineering, Digital Profile Mapping (DPM), and digital twin enablement to support safe execution, optimal performance, and long-term asset integrity.

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.

Sectors We Serve

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

Power & Energy

Precision, reliability, and lifecycle efficiency are critical in Thermal, Combined Cycle, Hydro and Pump Storage, Nuclear, Renewable Energy, and Energy Storage plants. SixD provides engineering-led digital solutions such as as-built digitization, dimension engineering, owner’s engineering, reverse engineering, Digital Profile Mapping (DPM), and digital twin enablement to support safe execution, optimal performance, and long-term asset integrity.

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.

Design Development & Supply

(01)

Most operating plants rely on hundreds of production-critical components with no accessible engineering data, often due to OEM discontinuation, high costs, lack of commercial support, or modifications beyond original specifications. The true cost is not the part itself, but the resulting downtime, rework, safety risks from under-engineered copies, and missing asset records that lead to future failures.

Turning obsolete components into ready-to-install parts

Design For Manufacturing, turning obsolete components into ready-to-install parts.

We convert components lacking usable OEM drawings into fully validated 3D models, manufacturing-ready 2D drawings, and ready-to-install parts through comprehensive reverse engineering and design optimization (DFM/DfSC). Each part is engineered to match the original in form, fit, function, and lifecycle reliability. This approach eliminates downtime, reduces risk, and ensures first-time-right performance.

SixD delivers Design Development through an eight-stage controlled workflow, proven across more than 400 critical and heavy-critical jobs. Each project passes through the same stages: Intake & Criticality, Knowledge of Work & Area, Sketching, Dimensioning, Drafting, Technical Criteria (GD&T, Notes, Heat Treatment), Item & Standard Selection, and Cost & Asset Control, with final technical sign-off before release.

Delivering Measurable Impact

Total Clients

0+

Years of experience in Reverse Engineering

0+

Projects Completed

0+

Industries

Sectors We Serve

(04)

1

cars parked on the side of the road in the city

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

2

cars parked on the side of the road in the city

Power & Energy

The power industry forms the backbone of modern infrastructure, ensuring homes, industries, and economies run seamlessly. From conventional thermal and hydro plants to emerging renewable energy systems, the sector is undergoing a rapid transformation driven by efficiency & sustainability.

3

cars parked on the side of the road in the city

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

4

high-angle photo of road with vehicles

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

5

cars parked on the side of the road in the city

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.

Trusted Across Every Project Phase

Capture & Understand Reality

We begin with a comprehensive reverse engineering assessment of the physical component through detailed sketching, dimensional verification, and advanced 3D data capture. This process includes precise scanning, material and condition analysis, along with assembly and tolerance mapping to establish an accurate engineering baseline for further design and manufacturing activities.

Develop & Engineer the Solution

Precision Manufacturing & Supply

Supply & Deliver with Confidence

Core Strength

Data Capture & Engineering Study

We precisely capture complex geometries using industrial 3D laser scanning and portable CMMs to achieve true-to-form digital replication.

High-precision 3D scanning (laser / metrology systems)

Material of Construction (MOC) identification

Hardness, treatments, coatings

Welding & joint configuration

Assembly mapping & tolerance analysis

The approach ensured non-destructive inspection with high accuracy and reliable site-based validation.

Snow-covered mountain peak under a clear blue sky

Design Development

We create manufacturing-ready 3D CAD models and 2D drawings aligned with machining, casting, forging, and fabrication processes.

3D CAD models + 2D engineering drawings

GD&T, tolerance stack-up

Design for Manufacturing (DFM)

Design for Supply Chain (DfSC)

The deliverables included manufacturing, fabrication, machining, and assembly sequence drawings.

Blurry cityscape with tall buildings at night.

Manufacturing & Supply

We conduct engineering-led material analysis and specification matching to ensure operational performance and regulatory compliance.

Machining, fabrication, casting

Assembly & integration

QAP development & inspection

Testing & validation

Packaging & global logistics

Metal springs are stacked in a warehouse.

Why Choose SixD
for Reverse Engineering ?

Proven Expertise

Our team specializes in capturing and reproducing even the most challenging geometrical details, from intricate castings to large industrial assemblies, with precision.

State-of-the-Art Technology

We use advanced 3D measurement technologies to deliver micron-level accurate digital replicas, ensuring no detail is missed.

End-to-End Solution

We integrate material specifications, fits, tolerances, and treatments to provide complete manufacturing-ready documentation.

Strict Quality & Compliance Standards

All deliverables align with international quality standards, QAPs, and inspection requirements, ensuring error-free manufacturing and long-term operational reliability.

Optimised, Seamless Execution

Our structured workflows ensure cost-effective, smooth execution with minimal engineering iterations, whether addressing obsolete spares, damaged components, or performance upgrades.

On Time Operations

Our digital-first approach enables faster turnaround for critical and obsolete spares, reducing downtime, lifecycle costs, and supply risk while maintaining engineering and quality integrity.

Trusted Across Scenarios

Capture & Understand Reality

We begin with a comprehensive reverse engineering assessment of the physical component through detailed sketching, dimensional verification, and advanced 3D data capture. This process includes precise scanning, material and condition analysis, along with assembly and tolerance mapping to establish an accurate engineering baseline for further design and manufacturing activities.

Develop & Engineer the Solution

Precision Manufacturing & Supply

Supply & Deliver with Confidence

Why Choose SixD for Reverse Engineering?

Proven Expertise

Our team specializes in capturing and reproducing even the most challenging geometrical details, from intricate castings to large industrial assemblies, with precision.

State-of-the-Art Technology

We use advanced 3D measurement technologies to deliver micron-level accurate digital replicas, ensuring no detail is missed.

End-to-End Solution

We integrate material specifications, fits, tolerances, and treatments to provide complete manufacturing-ready documentation.

Strict Quality & Compliance Standards

All deliverables align with international quality standards, QAPs, and inspection requirements, ensuring error-free manufacturing and long-term operational reliability.

Optimised, Seamless Execution

Our structured workflows ensure cost-effective, smooth execution with minimal engineering iterations, whether addressing obsolete spares, damaged components, or performance upgrades.

Speed That Protects Operations

Our digital-first approach enables faster turnaround for critical and obsolete spares, reducing downtime, lifecycle costs, and supply risk while maintaining engineering and quality integrity.

Obsolescence Engineering

Our solutions support OEM-discontinued components, legacy equipment recovery, and accurate spare part recreation to ensure continued operational reliability and reduced dependency on original manufacturers.

Brownfield Retrofit Engineering

Our solutions ensure seamless integration with existing plants through accurate tie-in validation and upgrade-compatible designs that support efficient expansion and modernization activities.

Critical Spares Development

Our services provide emergency breakdown support through fast-track manufacturing of high-precision components, helping minimize downtime and restore operations quickly and reliably.

Heavy Engineering Components

Our engineering capabilities cover rolling mills, turbines, pumps, structural and mechanical assemblies, as well as skid-mounted and modular systems for complex industrial applications.

Our Work in Action

Connect with us

India

Six D Engineering Solutions Pvt Ltd

A-167, Ground Floor, Sector - 63, Noida, Uttar Pradesh, 201 301, INDIA

Middle East

Six D Engineering Solutions FZC

B 49-130, Sharjah Research Technology & Innovation Park (SRTIP), Sharjah, United Arab Emirates

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Take the Next Step Toward Engineering Excellence.

From 3D scanning to ongoing asset management - We deliver end-to-end solutions that reduce costs and improve operational efficiency

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Core Strength

Data Capture & Engineering Study

We precisely capture complex geometries using industrial 3D laser scanning and portable CMMs to achieve true-to-form digital replication.

Material of Construction (MOC) identification

Hardness, treatments, coatings

Welding & joint configuration

Assembly mapping & tolerance analysis

The approach ensured non-destructive inspection with high accuracy and reliable site-based validation.

High-precision 3D scanning (laser / metrology systems)

Design Development

We create manufacturing-ready 3D CAD models and 2D drawings aligned with machining, casting, forging, and fabrication processes.

GD&T, tolerance stack-up

Design for Manufacturing (DFM)

Design for Supply Chain (DfSC)

The deliverables included manufacturing, fabrication, machining, and assembly sequence drawings.

3D CAD models + 2D engineering drawings

Metal springs are stacked in a warehouse.

Manufacturing & Supply

We conduct engineering-led material analysis and specification matching to ensure operational performance and regulatory compliance.

Assembly & integration

QAP development & inspection

Testing & validation

Packaging & global logistics

Machining, fabrication, casting

QA Plans & Manufacturing Readiness

We provide structured inspection plans and QA documentation to ensure consistent quality during manufacturing and acceptance.

Ensures manufacturability and compliance before production release

Delivers auditable, engineering-grade QA records

Defined inspection checkpoints, tolerances, and acceptance criteria

QA Plans & Manufacturing Readiness

We provide structured inspection plans and QA documentation to ensure consistent quality during manufacturing and acceptance.

Ensures manufacturability and compliance before production release

Delivers auditable, engineering-grade QA records

Defined inspection checkpoints, tolerances, and acceptance criteria

Rapid Spare Development & Supply Enablement

We use accelerated engineering workflows to enable faster spare readiness through qualified manufacturing ecosystems.

Supports local and global manufacturing execution

Enhances asset availability and lifecycle continuity

Reduced lead times and production delays

GA & Detailed Drawings Development

GA drawings defining interfaces, orientations, and assembly logic for replacement and retrofit

Detailed drawings with GD&T supporting accurate machining, casting, forging, and fabrication

Ensures fit, function, and interchangeability, reducing rework and shop-floor clarifications

Manufacturing-ready GA and detailed engineering drawings derived from verified digital models

Sectors We Serve

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

Power & Energy

Precision, reliability, and lifecycle efficiency are critical in Thermal, Combined Cycle, Hydro and Pump Storage, Nuclear, Renewable Energy, and Energy Storage plants. SixD provides engineering-led digital solutions such as as-built digitization, dimension engineering, owner’s engineering, reverse engineering, Digital Profile Mapping (DPM), and digital twin enablement to support safe execution, optimal performance, and long-term asset integrity.

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.

Sectors We Serve

Oil & Gas

From upstream production to downstream refining, SixD provides engineering precision, digital asset intelligence, and Industry 5.0–ready oil and gas solutions across Southeast Asia, North America, and global energy markets.

Infrastructure & Built Environment

Precision, coordination, and lifecycle clarity are essential for industrial infrastructure, cement plants, utilities, BIM/MEP developments, and heritage structures. SixD delivers engineering-grade digital solutions, including as-built digitization, BIM integration, dimension engineering, underground digitization, owner’s engineering, and digital twin enablement, to ensure accurate execution and long-term asset reliability.

Power & Energy

Precision, reliability, and lifecycle efficiency are critical in Thermal, Combined Cycle, Hydro and Pump Storage, Nuclear, Renewable Energy, and Energy Storage plants. SixD provides engineering-led digital solutions such as as-built digitization, dimension engineering, owner’s engineering, reverse engineering, Digital Profile Mapping (DPM), and digital twin enablement to support safe execution, optimal performance, and long-term asset integrity.

Metals & Manufacturing

Operational continuity, precision, and asset reliability are critical in iron and steel, non-ferrous metals, mining and mineral processing, and heavy manufacturing. SixD provides engineering-led digital solutions such as dimension engineering, as-built digitization, reverse engineering, owner’s engineering, and digital twin enablement to enhance accuracy, resilience, and performance in metals and manufacturing assets.

Transportation, Marine & Defence

Precision, compliance, and operational reliability are essential across Automotive & EV, Aerospace, Defence & Naval, Marine & Offshore, and Railways & Metro sectors. SixD provides engineering-led digital solutions such as high-precision 3D measurement and inspection, dimension engineering, reverse engineering, as-built digitization, owner’s engineering, and digital twin enablement to ensure accuracy, safety, and lifecycle integrity.