Addressing a High-Risk Misalignment Challenge
Misalignment in motor foundations and mill components can severely impact performance, energy consumption, and long-term mechanical health. At JSW Bellary’s Roughing Mill, SixD was tasked with referencing, realigning, and assisting in the installation of the motor bottom alongside several key items required for proper stator-generator integration. Initial assessments revealed taper issues, level mismatches, and deviations that demanded immediate corrective intervention.
Addressing a High-Risk Misalignment Challenge
Misalignment in motor foundations and mill components can severely impact performance, energy consumption, and long-term mechanical health. At JSW Bellary’s Roughing Mill, SixD was tasked with referencing, realigning, and assisting in the installation of the motor bottom alongside several key items required for proper stator-generator integration. Initial assessments revealed taper issues, level mismatches, and deviations that demanded immediate corrective intervention.
Addressing a High-Risk Misalignment Challenge
Misalignment in motor foundations and mill components can severely impact performance, energy consumption, and long-term mechanical health. At JSW Bellary’s Roughing Mill, SixD was tasked with referencing, realigning, and assisting in the installation of the motor bottom alongside several key items required for proper stator-generator integration. Initial assessments revealed taper issues, level mismatches, and deviations that demanded immediate corrective intervention.
Executing Realignment Under a Tight Shutdown Window
To meet the plant’s strict shutdown schedule, SixD deployed two dedicated dimensional control teams working round-the-clock over a 24/6 cycle. This approach ensured minimal downtime while allowing for thorough measurement, verification, and adjustment. The team provided full on-site support from baseline referencing through final alignment checks, delivering consistent progress throughout the shutdown window.
Executing Realignment Under a Tight Shutdown Window
To meet the plant’s strict shutdown schedule, SixD deployed two dedicated dimensional control teams working round-the-clock over a 24/6 cycle. This approach ensured minimal downtime while allowing for thorough measurement, verification, and adjustment. The team provided full on-site support from baseline referencing through final alignment checks, delivering consistent progress throughout the shutdown window.
Executing Realignment Under a Tight Shutdown Window
To meet the plant’s strict shutdown schedule, SixD deployed two dedicated dimensional control teams working round-the-clock over a 24/6 cycle. This approach ensured minimal downtime while allowing for thorough measurement, verification, and adjustment. The team provided full on-site support from baseline referencing through final alignment checks, delivering consistent progress throughout the shutdown window.
Correcting Deviations With Engineering Accuracy
Through advanced dimensional analysis and controlled realignment workflows, SixD corrected deviations across multiple critical surfaces and reference points. Final measurements achieved corrections within an impressive 0.05 mm to 0.5 mm range—well within performance-critical tolerances. This level of accuracy ensures stable operation, reduced vibration, and long-term reliability of the stator-generator and associated mill equipment.
Correcting Deviations With Engineering Accuracy
Through advanced dimensional analysis and controlled realignment workflows, SixD corrected deviations across multiple critical surfaces and reference points. Final measurements achieved corrections within an impressive 0.05 mm to 0.5 mm range—well within performance-critical tolerances. This level of accuracy ensures stable operation, reduced vibration, and long-term reliability of the stator-generator and associated mill equipment.
Correcting Deviations With Engineering Accuracy
Through advanced dimensional analysis and controlled realignment workflows, SixD corrected deviations across multiple critical surfaces and reference points. Final measurements achieved corrections within an impressive 0.05 mm to 0.5 mm range—well within performance-critical tolerances. This level of accuracy ensures stable operation, reduced vibration, and long-term reliability of the stator-generator and associated mill equipment.
Strengthening Industrial Uptime Through Expert Engineering
The successful completion of this realignment task demonstrates SixD’s ability to deliver under pressure, maintain engineering discipline, and support clients during highly time-sensitive shutdowns. With structured workflows and expert on-site execution, SixD continues to enhance reliability and operational efficiency across India’s leading steel manufacturing facilities.
Strengthening Industrial Uptime Through Expert Engineering
The successful completion of this realignment task demonstrates SixD’s ability to deliver under pressure, maintain engineering discipline, and support clients during highly time-sensitive shutdowns. With structured workflows and expert on-site execution, SixD continues to enhance reliability and operational efficiency across India’s leading steel manufacturing facilities.
Strengthening Industrial Uptime Through Expert Engineering
The successful completion of this realignment task demonstrates SixD’s ability to deliver under pressure, maintain engineering discipline, and support clients during highly time-sensitive shutdowns. With structured workflows and expert on-site execution, SixD continues to enhance reliability and operational efficiency across India’s leading steel manufacturing facilities.
